1996 detroit 60 series injector adjustment

Follow crosspattern bolt torquing sequence and multiple stage process leading up to the final torque process. Choose from 149 listings to find the best priced detroit series 60 14. Eui harness and adjust the length so the terminal ends. How to setting up injector n3 detroit diesel series s 60 into. N3 injector timing and adjusting valves created on tuesday june 07, 2011 11. After final torque is achieved, turn each bolt 90 degrees 14 turn clockwise with a single smooth pull of the wrench. New nozzle, nop spring, ncv, electrical connector in each injector. Detroit diesel has released a new compact gear train assembly for the series 60 2002 engine.

Detroit diesel series 60 1996 workshop repair service. Loosen the same adjusting screw again with the allen wrench by backing it off 34turn. For your convenience, please use the product links below to shop our inventory. M30156 detroit diesel 60 series camshaft lifting tool j46305. Detroit diesel 60 series spec sheet collection, 6 pages click to download. Fitzgerald has over 20 years experience building gliders and over time we have used our experience to offer you a. Detroit 671 injectorvalvegovernor adjustment procedure. The injector height settings for series 60 engines are listed in table 122. Series 60 ddec iv programming service diesel control service. Detroit diesel 60 series injectors featuresbenefits. Check out 39 detroit series 60 injector parts for sale.

Detroit diesel series 60 parts manual, 178 pages click to download. Camoo 3163530 engine brake adjustment tools 7mm for cummins isx engine. There is a amendment to the height setting in dd60 book which states setting the adjustment with it in full stroke pushing down on the injector, tighting till it bottoms out, torque to 35 inch pounds and backing off 34 turn. How to do a valve lash on 60 series detroit justanswer. We help you find the heavy duty truck parts that you need.

Detroit diesel is one of the three major engine manufacturing companies in the united states alongside cummins and caterpillar. If youre not 100% satisfied with our item, simply return it for a full refund in 30 days, no. This injector height gauge kit is for detroit series 50 and series 60 engines. M30153 detroit diesel 60 series crankshaft alignment tool j45947. This tool works in or out of the vehicle to remove cups, rather than using the oem tools j338804 and j52865.

Detroit diesel series 60 specs, bolt torques and manuals. The injector height settings for series 60 engines are listed in table checking tolerance chart. How to adjust a detroit fuel injector it still runs. Adjust the valves and set the fuel injector heights as follows. Series 60 injector height adjustment detroit diesel. Detroit diesel series 60 engines equipped with ddec iii or ddec iv electronic control systems are identified by a k in the sixth position of the model number. Detroit 60 series invehicle injector cup pullerremover. Save yourself many hours of labor by not having to remove the heads. I usually replace or check rocker shaft and reseal injectors at the same time for a over head. Injector height gauge for detroit diesel engine kastar.

This genset has run for 00 hours now without problem, but since last sunday it runs on 5 cilinders and lacks power, this did not come gradually but all of a sudden. We use cookies to give you the best possible experience on our website. Engine operating conditions series 60 gas, 1112 engine operation, running, 117 engine starting, 116 engine stopping, 119 engine storage, 143 engine tuneup, 123 engine tuneup procedures series 60 gas, 1217 engine valve, injector height, and jake brake timing, 125 engine ventilating system, 378. How to do a valve lash on 60 series detroit answered by a verified technician.

Detroit diesel 60 egr series technician manual pdf. On a series 60 engine eui, only the injector solenoid and seal rings are serviceable. A step by step guide on how to run and overhead on a detroit 60 series engine. The height guage only works if you have orginal oem injectors. Detroit series 60 in frame rebuild part 14 valve adjust, running. Adjust the valves and set the fuel injector heights as. Camshaft timing, valve lash, injector height, and jake brake lash are all very important. Series 60 valve and fuel injector height adjustment components without comments intake valve clearance and injector height are adjusted by means of an adjusting set screw and locknut located at the valve or injector end of the rocker arm. The valve and injector operating mechanism is located entirely in the cylinder head.

How to adjust a detroit fuel injector by jeff woodward. Remove carbon from the injector exterior in the area where the tip joins the nut, using wire buffing wheel, j 7944. Detroit engines are used in a variety of sectors, including onhighway, industrial and marine applications. This manual covers the basic series 60 diesel engines built by detroit diesel corporation. Detroit diesel series 60 fuel injectors showhide details we offer remanufactured fuel injectors and injector assemblies for detroit diesel series 60 11. After passing through the fuel filter the fuel is then sent to the fuel. Dcs can program your ddec iv with a three in one triple pay program that features on the fly selectable program changes to horsepower, torque, injection timing, rpm. Loosen the fuel injector rocker arm locknut and turn the adjusting set screw until the extended part flag of the gage will just pass over the top of the injector follower. It would something like n55, n65, n70, n90 or other. Your videos were right on helped me save so much money.

Adjust the height until you can slide over it and find that slight drag. On a series 60 engine that uses the n3 eui, only the injector seal rings and injector washer are serviceable. Misfiring cylinder detroit diesel troubleshooting diagrams. Diy and save yourself some money and have a better running truck. The series 60 overhead camshaft design eliminates the need for push rods. For jacobs engine brake service parts, refer to detroit diesel parts catalogs.

Detroit diesel electronic controlled series 60 engines can be equipped with a variety of options designed to warn the operator of an engine malfunction. Series 60 engines with serial numbers below 06r0004455 are not engine brake ready. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic control. Detroit 671 valve, injector, and governor adjustment procedure. Detroit diesel series 60 service manual pdf download. Detroit diesel series 60 engine fitzgerald glider kits. Adjust the fuel injector height for the engine models in parentheses by placing the small end of the height gage in the hole provided in the fuel injector body, with the flat of the gage toward the fuel injector plunger. This information is used to monitor and adjust injection timing, thus removing injector to injector variation influences on timing. M30157 detroit diesel 60 series jake brake retaining ring installer tool j45976.

Detroit diesel series 60 jake brake installation, 20 pages. Detroit diesel series 60 spec sheet, 2 pages click to download. Detroit series 60 in frame rebuild part 14 valve adjust, running overhead duration. Im setting the overhead on a 1999 series 60 detroit diesel, according to the valve cover the injector sets at 80. M30158 detroit diesel 60 series cylinder liner lifter tool j36398. Loosen the locknut of the injector adjusting screw with a ratchet and socket. Cover the injector hole in the cylinder head to keep out foreign material. Fuel injectors are part of the detroit diesel fuel system. For series 50 and series 60 engine brake installation and service procedures, refer to detroit diesel engine service manuals for series 50 pn 6se50 and series 60 pn 6se483. Detroit diesel injector troubleshooting diesel engine. How to remove detroit diesel injectors it still runs. Repeat the valve adjustment and fuel injector height adjustments procedures until all the valves and fuel injectors have been adjusted.

I spoke with prevost in mira loma a couple of days ago about valve adjustment on my detroit 60 series. Insert an allen wrench into the head of the adjusting screw and tighten to 40 inchpounds. Valve adjustment on a detroit diesel tune up youtube. Detroit diesel series 60 repair manuals and spec sheets. Procedure to set the valves and injectors and jake on 60. Complete instructions on operation, adjustment tuneup, preventive maintenance and lubrication, repair including complete overhaul are covered. It is important that when inspecting, testing, adjusting, repairing, andor pulling maintenance on.

The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987. Repeat steps thru until all injectors and valves have. The plate would have 2 to 4 digit number that may start with a letter. This entry was posted in manuals, powertrain and tagged 671, detroit 71 series, governor adjustment, injector adjustment, rack, valve adjustment by brandon314. The injector height is adjusted using the injector height gage, j 39697 ddec iiiiv or j 35637a ddec ii and i. Fitzgerald glider kits has taken this already outstanding engine and improved on its durability and fuel mileage.

Ddec v injectors adjustment fuel injection piston free 30day. Detroit diesel series 60 power and torque power 11. I have a atlascopco diesel generating set here with a detroit series 60 engine, year 1997. Detroit diesel 60 series injector height gauge pin master. Fuel is drawn from the fuel tanks by the fuel pump. Valve lash adjustment, injector height timing and jake brake slave. The easiest way to identify a replacement injector for your engine is look at the circular plate that is right on the injector itself. Category listings detroit 60 series performance parts refresh thread title. Series 60 2002 engines are equipped with a new compact gear train assembly. The 23528308309 cam looks like it would be a hotter cam to use as it has 82. Detroit engines use fuel injectors as part of the fuel system. Separate camshaft followers are not needed, since the rocker arms incorporate follower rollers riding directly on the camshaft lobes, transmitting camshaft motion to the valves and. Detroit diesel series 60 operator manual, 156 pages click to download. After the fuel leaves the fuel pump it is sent to the fuel filter.